Cutting and welding automatic probe can be an excellent way for a producer of metal to reduce costs and manual efforts in manufacturing operations. Consistency is necessary for critical automated welding can be obtained by creating an automated work station in the production process. Cut-to-fit technology for both cutting and welding of car parts carried out with extreme precision. This prior art eliminates the critical issues for welding, although it should be done with zero drift. First, this automated process that measures the actual size and shape of the metal tube will define the necessary holes and cut to weld the accuracy of which is not possible manually. Finally, the automatic welding welding the parts together with a complete penetration is difficult to achieve by hand.
Place a weld line to connect the two straight sides of steel with square corners can be a simple process for both manual and automatic welding. The task of welding a circular shape a bit afraid, "if done manually or by robotics Sometimes the shape is not exactly whole or in part can be" round ", but even a well-formed ellipse, making the process even more difficult. Sometimes they form a tube-shaped object to weld a little "outside all year." However, the object must be paid, no matter the form. The fact that the "return" of the weld is good from time to time "outside all year," or measure otherwise can cause a lot of extra work and expense of cutting and welding, if the process is done manually.
In many cases, the weld quality is not only mandatory, but is a need for such "soft edges" welds are performed to build things such as an oil well blow-prevention device, the high pressure tank of gas, and pressure gauges mounted on the pipe. Now all the boring guesswork has been removed from the weld. Using the arc tracking via automated robotic welding technology is now equipped with tactile sensor devices that allow the determination of the exact shape and size of the external object "rounded" to weld to another metal object. The "sense" the shape and dimensions of the structural tube before welding begins. Follow along to define moving along it and determine where deviations in the joints is based on the geometry of the object or effect of heat.
Monitoring can also specify the width of the boards so that a proper weld penetration can complete an operation requested by automatic welding. The robot moves around the outer edge of the tubular object to be welded. Thus the shape and size of the object is "read" by "eye detection." This geometry is perfect or imperfect to be welded are stored in the memory of the computer controlling the cutting and welding. Despite Cut-to-fit technology is designed for cutting and welding of pipe-shaped objects, automatic welding technologies can be programmed to address an irregular shape, which is consistent in size and shape.
After all the shapes and the dimensions of the tubes were collected, plasma cutting torch at the end of the robotic arm to verify the exact manner in which the surface of the welding carried out. Plasma cutting torch and then penetrate through the thinnest part of the base plate and cut a hole that perfectly matches the size and location verified. Cutting process is aided by the addition of oxygen at increasing temperature. Due to the increased temperature of the molten metal is withdrawn becomes 'wet'. This makes it possible to fall from the cutting surface with rain are minimal. This will leave the surface, cutting the pot clean, soft, very good for welding.
Automatic welding process begins with some welding lines welding torch to verify the previously defined by a plasma cutting torch. In many cases, preparation of surfaces to be welded is very inconsistent. But because the oxygen used for cutting, welding surface is the best that can be achieved. The actual penetration welds, the welds are defined exactly full faces in the path specified. Complete and arc welding Adaptive Tracking was always available, in a welding robot incredible. As you move along the path of the torch, adjust the discrepancy in the supervision of the centerline of the slot arc welding. Furthermore, there is ample compensation for the welding groove filled with adaptation to ensure that consistent high quality welds at all times.
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